Emkhakheni wokucubungula imishini, ukusebenza kweukunyathela amasondo ezandlanjengoba izingxenye zokusebenza eziyinhloko zithinta ngqo ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo. Ilungelo lobunikazi elikhishwe ngu-Anhui Yingliu Electromechanical ngo-2025 libonisa ukuthi ngomklamo owenziwe ngokwezifiso wezinduku ezinentambo namapuleti okucindezela, amasondo ezandla agxiviza angafinyelela ukunemba kokugxivizwa kwasendaweni kwamashidi ensimbi engagqwali afinyelele ku-0.01mm, futhi isikhathi sokulungisa isikhunta sifinyezwa ngo-40%. Leli cala liqinisekisa ukuvumelana komkhakha: ukwenziwa ngendlela oyifisayo kwamasondo esandla agxiviza kuyisihluthulelo sokuxazulula izidingo eziyinkimbinkimbi zokugxiviza. Lesi sihloko sizohlaziya amathuba ayo okwenza ngokwezifiso sisuka kubukhulu obuthathu: isisekelo sobuchwepheshe, izimo zohlelo lokusebenza namathrendi embonini, futhi sihlanganise amathrendi akamuva embonini nezimo ezingokoqobo ukuze liveze ukuthi lobu buchwepheshe bubumba kabusha kanjani ukusebenza kahle kokukhiqiza.
Okuqukethwe
1. Isisekelo sobuchwepheshe esenziwe ngokwezifiso
2. Ukuhlaziywa kwezimo zangempela zohlelo lokusebenza
3. Izitayela nezinselelo zemboni
1. Isisekelo sobuchwepheshe esenziwe ngokwezifiso
1.1 Ukuvumelana nezimo ekukhetheni impahla
Ukusetshenziswa okujwayelekile kwe-carbon steel ne-cast iron: Amasondo esandla ajwayelekile agxiviza ngokuvamile asebenzisa i-carbon steel noma i-cast iron, ngenxa yezindleko eziphansi nokungagugi okuqinile, afanele izimo ezijwayelekile zezimboni. Isibonelo, ububanzi be-carbon steel handwheel yemboni yokufaka ama-valve uyazikhethela ukusuka ku-50mm ukuya ku-500mm, futhi imbobo engaphakathi isekela ukucaciswa okujwayelekile okufana nembobo yesikwele kanye nembobo ene-hexagonal, ehlangabezana no-90% wezidingo ezijwayelekile.
Ukuthuthukiswa kwezinto ezikhethekile:
Ingxubevange ye-Aluminium: Inhlanganisela ye-Hangzhou Luowei Industrial die ye-forging and stamping die isebenzisa isondo lesandla eliphezulu-elinamandla e-aluminium alloy, elilula ngo-60% kune-cast iron. Ngesikhathi esifanayo, ukuzwela kokulungisa kuyathuthukiswa ngokusebenzisa i-screw nut transmission, efanele -izimo zespeed stamping.
Insimbi engagqwali: Abakhiqizi bemishini yezokwelapha basebenzisa amasondo esandla ensimbi engagqwali angu-316L, futhi indawo engaphezulu ipholishwa ngogesi ukuze ihlangabezane nezimfuneko zezindawo zokusebenzela ezihlanzekile ze-GMP futhi bagweme ukungcoliswa yizinhlayiyana zensimbi.
Izinto ezihlanganisiwe: Inkampani yezingxenye zendiza yazama amasondo esandla e-carbon fibre reinforced plastic (CFRP), anciphisa isisindo ngo-70% ngenkathi igcina amandla, kodwa izindleko ziphezulu futhi okwamanje isetshenziselwa{1}}ukwenza ngokwezifiso ukuphela okuphezulu kuphela.
1.2 I-Modularity ye umklamo wesakhiwo
Ukwenza ngokwezifiso usayizi nomumo:
Ibanga lobubanzi: Ububanzi obujwayelekile besondo lesandla bungu-50-500mm, futhi izidingo ezikhethekile zinganwetshwa zibe ngu-1000mm. Isibonelo, isondo lesandla lensimbi engu-1200mm elenziwe ngendlela oyifisayo inkampani yamakhemikhali lisetshenziselwa ukulawula okwenziwa mathupha ama-reactor amakhulu futhi lidinga ukumataniswa nedivayisi yokusiza amandla odonsa amanzi.
Umumo wokubamba: Iyunithi yokusebenza ephathwayo yochungechunge lwe-EUCHNER HBA yamukela isibambo esimise okwe-arc-, futhi okokusebenza kwerabha okungashibiliki kunciphisa amandla okusebenza ukusuka ku-15N ukuya ku-8N, kunciphisa ukukhathala komsebenzisi.
Ukuthuthukiswa kwesistimu yokudlulisa:
Ukunemba kwenduku enemicu: Kumklamo onelungelo lobunikazi we-Anhui Yingliu Electromechanical, isondo lesandla lishayela ipuleti lokucindezela ukuze lilungise ishidi lensimbi engagqwali ngenduku enentambo, ngokunemba kokulungisa okungu-0.01mm, okufanele ukunyathela ngokunemba.
I-modulus yesethi yegiya: Isondo lesandla elenziwe ngendlela oyifisayo ifekthri ethile yokubumba imoto lisebenzisa igiya le-helical eline-modulus engu-2.5, enyusa ukusebenza kahle kokudlulisela ngo-15% futhi yehlise umsindo ngama-decibel angu-10.
1.3 Ukuba nokwenzeka kokuhlanganiswa okuhlakaniphile
Impendulo yenzwa nedatha:
Inzwa yokucindezela: Isondo lesandla elihlakaniphile leplathifomu yeFreightos lihlanganisa inzwa yokucindezela ukuze liqaphe ukucindezela kwesitembu ngesikhathi sangempela futhi livale ngokuzenzakalelayo lapho lingavamile. Ngemuva kokufaka isicelo kulayini wokukhiqiza umkhiqizo we-3C, izinga lokukhubazeka lehla lisuka ku-5% laya ku-0.8%.
Isifaki khodi sendawo: Isondo lesandla le-SEYI servo punch press linemisebenzi eyakhelwe-ngamasethi angu-200 omsebenzi wememori yepharamitha yesikhunta, engashintsha ubude besikhunta ngenkinobho eyodwa, futhi isikhathi sokushintsha isikhunta sifinyezwe kusukela emahoreni angu-2 ukuya kumaminithi angu-30.
I-inthanethi Yezinto Nokulawula Okukude:
I-5G Industrial Module: I-Lantu Automobile Stamping Workshop ixhunywe kuplathifomu yefu ngesondo lesandla, futhi onjiniyela bangakwazi ukulungisa bekude imingcele yengcindezi, futhi izinga lesikhathi sokungasebenzi esingavamile sezinto zokusebenza lehle ngo-67%.
I-AR Assisted Debugging: Uhlelo lokusebenza olukude lwe-AR kanye nesistimu yokulungisa eyakhiwe yi-Taili CNC ingaxhumanisa isondo lesandla nezinto zezibuko, ukuze onjiniyela bakwazi ukubuka isakhiwo sangaphakathi sezisetshenziswa, futhi ukusebenza kahle kokususa iphutha kuthuthukiswa ngo-50%.
2. Ukuhlaziywa kwezimo zangempela zohlelo lokusebenza
2.1 Imoto ukukhiqiza: izidingo zokunemba okuphezulu nokuqina
Isigxivizo esikhulu sekhava: Isondo lensimbi elingu-300mm eliwububanzi obungu-300mm elenziwe ngokwezifiso ifektri yezimoto, enohlelo lwamanzi ukuze kufinyelelwe amathani angama-600 okulungiswa kwengcindezi, impilo yesikhunta inwetshwa isuka ezikhathini eziyi-100,000 iye kweziyizi-300,000.
Ukucubungula igobolondo lebhethri lamandla amasha: I-CATL isebenzisa amasondo esandla e-anti-e-aluminium alloy e-static ukuze igweme izingozi zokuphepha ezibangelwa ugesi omile, futhi ngesikhathi esifanayo izuza ukunemba kwesitembu esingu-0.02mm ngama-servo motors.
2.2 Izingxenye ze-elekthronikhi: i-miniaturization kanye{1}}nomklamo ophikisanayo
Ukupakishwa kwe-semiconductor: Ifekthri ye-chip eyenziwe ngokwezifiso isondo lesandla senayiloni elinobubanzi obungu-80mm, eline-anti{1}}i-static coating efafazwe phezulu ukuze kuvinjelwe ugesi omile ukuthi ungalimazi i-chip, kanye nokunemba kokuma okungu-0.005mm kufinyelelwa ngohlelo lokubona lwe-CCD.
Ukugxiviza isixhumi esinembile: Isondo elincane lesandla le-Foxconn lisebenzisa ingxubevange ye-titanium + amabheringi e-ceramic, anokulungiswa okuncane okungu-0.001mm, okuhlangabezana nezimfuneko zokugxivizwa kwephinikhodi yesixhumi ngesikhala esingu-0.1mm.
2.3 Ezokwelapha amadivayisi: izimfuneko zokuhlanzeka kanye{0}}nezokunqanda ukugqwala
Ukucutshungulwa kokufakelwa: I-Medtronic eyenziwe ngezifiso isondo lesandla lensimbi engagqwali engu-316L, indawo engaphezulu ipholishwe ngogesi, enobunzima obungu-Ra Ngaphansi noma obulingana no-0.4μm, ukugwema ukungcoliswa kwezinhlayiyana zensimbi, ngokuvumelana nezindinganiso ze-ISO 13485.
Ukugxiviza izinsimbi zokuhlinzwa: Imboni yemishini yezokwelapha isebenzisa amasondo ezandla epulasitiki e-POM, amelana nokugqwala kwamakhemikhali futhi akwazi ukumelana nokuvalwa kwe-ethylene oxide, futhi abe nempilo yesevisi eyinde ngokuphindwe kathathu kunezinto ezivamile.
3. Izitayela nezinselelo zemboni
3.1 Ukuhlanganiswa kwe-digitalization kanye ne-automation
Ukuduma kwamasondo esandla ahlakaniphile: I-Freightos ibikezela ukuthi ngo-2025, u-30% wamasondo esandla agxiviza uzohlanganisa izinzwa kanye nemisebenzi ye-IoT ukuze kufinyelelwe{2}}ukuqapha kwesikhathi sangempela kwedatha yokukhiqiza nokusebenza nokugcinwa kude.
Ukwenziwa ngcono kwe-algorithm ye-AI: Isondo lesandla lomshini wokunyathelisa we-SEYI servo punch lihlanganiswe ne-algorithm ye-AI ukuze ifane ngokuzenzakalelayo nemingcele yokugxiviza efanele, okwandisa izinga lokufaneleka lokubumba kusuka ku-85% kuya ku-99%.
3.2 Ukusetshenziswa kwezinto ezingasindi nezemvelo
Izinto ezihlanganisiwe ze-carbon fibre: Isondo lesandla se-carbon fibre lenkampani yezingxenye zezindiza linesisindo esingu-1/5 kuphela sensimbi eyisiko. Ngesikhathi esifanayo, ukuphrinta kwe-3D kusetshenziselwa ukufeza ukubunjwa okuhlanganisiwe kwezakhiwo eziyinkimbinkimbi nokunciphisa izinqubo zokuhlangana.
Izinto ezisetshenziswayo: Imboni yamavalvu isebenzisa amasondo esandla e-aluminium agaywe kabusha, anenani lokuphinda ligaywe kabusha elingu-95%, elithobela isiyalezo se-EU RoHS.
3.3 Ibhalansi phakathi kwezindleko zokwenza ngokwezifiso kanye nokumiswa
Idizayini ye-modular inciphisa izindleko: I-Nantong Zhengya Plastic Products Factory yethule imodeli "yemodyuli eyisisekelo + ingxenye eyenziwe ngezifiso", ifinyeza umjikelezo wokwenza ngokwezifiso isondo lesandla ukusuka ezinsukwini ezingama-30 kuye ezinsukwini eziyi-7, futhi yehlisa izindleko ngo-40%.
Ukuphromothwa kwamazinga embonini: I-China Machine Tool Industry Association yakhela "Izicaciso Zobuchwepheshe Zokwenziwa Kwe-Stamping Handwheel" ukuze kuhlanganiswe amazinga okusebenzelana nezidingo zokusebenza kwempahla, okulindeleke ukuthi kukhishwe ngo-2026.
Isifinyezo
Ukwenziwa ngendlela oyifisayo kwamasondo esandla agxiviza isitembu kuthuthukisiwe kusukela "kumpendulo yesidingo esikhethekile" kuya "kuzindlela eziyinhloko zokwenza ngcono ukusebenza kahle". Ngokusungula izinto ezintsha, ukwenziwa ngcono kwesakhiwo, nokuhlanganiswa okukhaliphile, akuxazululi kuphela izidingo eziqondene nawe zezimboni ezahlukene, kodwa futhi ikhuthaza imboni yokukhiqiza ukuthi ithuthuke iqonde ekunembeni okuphezulu, ukusetshenziswa kwamandla okuphansi, nokungalandelwa muntu. Ngokuzayo, ngokuhlanganiswa okujulile kwe-AI, I-inthanethi Yezinto, nezinto ezingasindi, amasondo okugxiviza azoba ukhiye wenkathi ye-Industrial 4.0, futhi amabhizinisi adinga ukuthola ibhalansi phakathi kokuvumelana nezimo ngokwezifiso kanye nezindleko ezijwayelekile ukuze akhe izinzuzo ezibalulekile emqhudelwaneni womhlaba.
