Emikhakheni eminingi efana nokukhiqizwa kwezimboni kanye nokukhiqizwa kwemishini, iLawula isondo lesandlaiyingxenye ebalulekile yokusebenza kwezandla esetshenziswa kabanzi ekulungiseni ipharamitha yemishini, ukulawula ukusebenza nezinye izixhumanisi. Kodwa-ke, izinkampani eziningi zisanda kubika ukuthi zihlangabezana nokusebenza kanzima lapho zisebenzisa i-Control Handwheel, okungathinti nje ukusebenza kahle komsebenzi, kodwa futhi kungase kubangele ukwehluleka kwemishini noma izingozi zokuphepha ngenxa yokusebenza kabi. Kuze kube manje, siye sangena embonini ukuze sihlole izimbangela zenkinga nezisombululo.
Okuqukethwe
●Lawula I-Handwheel Operation Ubunzima Inkinga Inhlolovo Yesimo Samanje
●Ukuhlaziya{0}okujulile kwezimbangela zobunzima bokusebenza
●Imboni{0}}Isibonisi Sesixazululo esihamba phambili
● Imibono Yochwepheshe Nezincomo Zemboni
● Isiphetho
Lawula I-Handwheel Operation Ubunzima Inkinga Inhlolovo Yesimo Samanje
(I) Ububanzi bezimboni ezithintekile
Ucwaningo oluyisampula lokukhiqiza, amandla, imigqa yokukhiqiza ezenzakalelayo neminye imikhakha lubonise ukuthi cishe u-35% wezinkampani uthe zihlangabezane nenkinga yobunzima bokusebenza kwe-Control Handwheel ezinyangeni eziyisithupha ezedlule. Phakathi kwazo, ingxenye yezinkampani ezithintekayo embonini yokukhiqiza imishini yayiphezulu kakhulu yafinyelela ku-42%, imboni yamandla yayingu-30%, kanti ulayini wokukhiqiza ozenzakalelayo{4}}izinkampani ezihlobene zibalelwa ku-33%. (Bheka ithebula 1 ukuze uthole idatha enemininingwane)
| Izinkambu zezimboni | Ingxenye yamabhizinisi athintekile |
| Ukukhiqizwa kwemishini | 42% |
| Imboni yamandla | 30% |
| Ulayini wokukhiqiza ozenzakalelayo | 33% |
| Ezinye izimboni | 25% |
| Ithebula 1: Ingxenye yezimboni ezithintwe inkinga yobunzima bokusebenza kwe-Control Handwheel | |
(II) Ukuhlukaniswa kobunzima benkinga
Ngokwempendulo yebhizinisi, inkinga yobunzima bokusebenza ingahlukaniswa ngamaleveli amathathu ukusuka komnene kuye kokuqina. Izinkinga ezithambile zibonakala njengokusebenza kanzima okuthe xaxa kunokuvamile, kodwa isondo lesandla lisengaphendulwa ngokushelela uma kuqhathaniswa, libalelwa ku-40% yenani eliphelele lezinkinga; izinkinga ezilinganiselayo ngokusobala ziwumsebenzi onzima, futhi kunomuzwa wokucindezela phakathi nenqubo yokushintshana, okubalelwa ku-35%; izinkinga ezinzima ukuthi isondo lesandla licishe libe nzima ukulijika, okuthinta kabi ukusebenza kwemishini, okubalelwa ku-25%.
-Ukuhlaziywa Okujulile Kwezimbangela Zobunzima Bokusebenza
(I) Ukugqokwa kwezingxenye zemishini
Bearing wear: TheI-Valve Disc Handwheelisetshenziswa kaningi isikhathi eside, futhi ama-bearings ayo angaphakathi ahlala engaphansi kokungqubuzana okujikelezayo. Sithatha imboni ethile yokucutshungulwa komshini njengesibonelo, ngemva kokuba i-Control Handwheel yedivayisi esitshalweni isebenze amahora angaphezu kuka-5,000, ibhola elithwalayo laligugile futhi ukuhwaqaza kwangaphezulu kwanda, okubangele ukwanda okukhulu kokungqubuzana okujikelezayo. Ngokokuhlolwa kochwepheshe, i-torque evamile yokuhlanganisa i-torque ingu-0.05N · m, kanye ne-torque ye-bearing friction ngemva kokugqoka ikhuphuka ibe ngu-0.2N · m, futhi umuzwa womzamo wokusebenza uthuthukiswa kakhulu.
Ukugqokwa kwegiya: Kwezinye izakhiwo zeControl Handwheel ezishayelwa ngamagiya, ukugqokwa kwegiya nakho kujwayelekile. Uma izici ezifana nokuguga nokubhoboza kuvela endaweni yezinyo legiya, ukuxhuma phakathi kwamazinyo akube kusabushelelezi. Isibonelo, emugqeni othile wokukhiqiza ozenzakalelayo, okokusebenza kukhulise ukucaciswa kohlangothi lwamazinyo ngenxa yokugqoka kwegiya, okukhiqiza umthelela ngesikhathi senqubo yokudlulisa, ukuze kuthi lapho usebenzisa isondo lesandla, kuyadingeka ukunqoba lokhu kumelana komthelela, futhi amandla okusebenza akhuphuka kakhulu.
(II) Ukuhluleka kwesistimu yokugcoba
Ukuwohloka kwamafutha: Ezinye izinkampani ziyehluleka ukushintsha amafutha ngesikhathi ngesikhathi sokulungiswa kwemishini, okuholela ekukhiqizweni nasekungcolisweni kwezinto zokugcoba ngemva{0}}kokusetshenziswa isikhathi eside. Isibonelo, endaweni ebolayo yamabhizinisi amakhemikhali, ukungcola kuxutshwa kalula emafutheni okugcoba, futhi i-viscosity iyashintsha. Ngokokuhlolwa, i-viscosity evamile yamafutha okugcoba ingu-46mm²/s, engase yehle ibe ngaphansi kuka-30mm²/s ngemva kokuwohloka, futhi akunakwenzeka ukwenza ifilimu yokugcoba esebenzayo, okubangela ukungqubuzana okuqondile phakathi kwezingxenye ezijikelezayo zesondo lesandla, futhi ukusebenza kuyakhandla. .
Ukugcotshwa okunganele: Idizayini yesistimu yokuthambisa yezinye izinto ayinangqondo, noma uwoyela wokugcoba awengeziwe njengoba kudingekile phakathi nenqubo yokulungisa, okuholela ekugcobeni okunganele kwezingxenye ezibalulekile. Isibonelo, i-handwheel enkulu yokulawula i-valve yenkampani yamandla, ngenxa yokusatshalaliswa kokungalingani kwamaphoyinti okugcoba, ezinye izintamo ze-shaft ezijikelezayo azizange zigcotshwe ngokugcwele isikhathi eside, okubangela ukungqubuzana okomile, futhi izikhathi ezingu-2-3 ezingaphezu kwamandla avamile adingekayo ngesikhathi sokusebenza. .
(III) Ukufakwa okungalungile nokulungisa iphutha
Ukuchezuka kwendawo yokufaka: Ngesikhathi senqubo yokufaka imishini, uma indawo yokufaka isondo lesandla sokulawula inganembile, ingabangela ukuchezuka ku-coaxiality kanye nokuma ngezingxenye ezixhunyiwe. Isibonelo, lapho inkampani yamathuluzi omshini ifaka isondo lesandla elilawulayo, ukuchezuka phakathi kwe-eksisi yesondo lesandla kanye ne-screw axis yokudlulisela kufinyelele ku-0.5mm, okudlule ububanzi obuvunyelwe (ukuchezuka okuvumelekile okungu-0.1mm), okwenza isondo lesandla likhiqize amandla engeziwe e-radial nawe-axial lapho iphenduka, okwenza ukusebenza kube nzima kakhulu. .
Iphutha lepharamitha yokulungisa iphutha: Lapho ususa iphutha isondo lesandla lokulawula kwezinye izisetshenziswa, izilungiselelo ezihambisanayo zepharamitha azifikanga esimweni esifanele. Isibonelo, amanye amasondo ezandla anomsebenzi wokulungisa ukumanzisa anomswakama kakhulu ngesikhathi sokulungisa iphutha, okwenza umsebenzi uzizwe usinda. Isondo lesandla lesisetshenziswa somshini esinembayo sibe ne-coefficient encibilikayo esethelwe ku-0.8 (ububanzi obujwayelekile 0.3 - 0.5) phakathi nokulungisa iphutha, futhi u-opharetha ubike ukuthi kufana nokuphendula isondo eligqwalile lapho elisebenzisa.
Imboni-Ukuboniswa Kwesixazululo esihamba phambili
(I) Ukwenza ngcono nokushintshwa kwezingxenye zemishini
Ukusebenzisa{0}}ama-bearings asebenza kakhulu: Ezinye izinkampani seziqale ukusebenzisa amabheringi amasha e-ceramic ukuze zithathele indawo ama-bearings ensimbi avamile. Ama-Ceramic bearings anezinzuzo ze-coefficient ephansi yokungqubuzana, ukuqina okuphezulu, nokumelana nokugqwala. Isibonelo, ngemva kokuba inkampani ekhiqiza izindiza yamukele ama-ceramic bearings, amandla okusebenza e-Control Handwheel ancipha ngo-30%, futhi impilo yesevisi yandiswa izikhathi ezingaphezu kwezingu-2.
Ukukhiqiza nokulungisa amagiya anemba aphezulu{0}}: Ezinye izinkampani ezikhiqiza imishini ezichwepheshile zisebenzisa ubuchwepheshe bomshini be-CNC obuthuthukisiwe ukuze zenze{1}}amagiya anemba aphezulu, futhi ukunemba kwendawo yezinyo kungafinyelela izinga le-IT6 noma ngaphezulu. Ngasikhathi sinye, kumagiya agugile, kusetshenziswa ubuchwepheshe bokukhanda obufana ne-laser cladding ukubuyisela ukunemba kwegiya. Inkampani ekhiqiza imishini esindayo ibuyisele ukusebenza kahle kwesondo lesandla semishini ngokulungisa amagiya, kanti izindleko zokulilungisa bekungama-30% kuphela okushintsha amagiya amasha.
(II) Ukwenziwa ngcono kohlelo lokuthambisa
Ukusetshenziswa kwesistimu yokugcoba ehlakaniphile: Ezinye izinkampani ezinkulu zethule amasistimu okugcoba ahlakaniphile, akwazi ukuqapha ngokuzenzakalelayo imingcele efana nezinga lokuthambisa kanye ne-viscosity ngokuya ngesimo sokusebenza kwesisetshenziswa, futhi zigcwalise noma zibuyisele okokugcoba ngesikhathi. Isibonelo, ngemuva kokuthi umkhiqizi wezimoto efake isistimu yokuthambisa ehlakaniphile emshinini wayo wokukhiqiza, isigamekoI-Hand Wheel Resilient Gate Valveubunzima bokusebenza kwehliswe ngo-80%.
Ukusetshenziswa kwezinto ezintsha zokugcoba: Cwaninga futhi uthuthukise amagrisi amasha, njenge-polyurea-amafutha asuselwa ku-polyurea{0}aqukethe izithasiselo ezikhethekile, anokusebenza okuhle kwezinga lokushisa eliphezulu neliphansi, ukumelana namanzi kanye nokucindezela okwedlulele kanye{1}}nezakhiwo ezivimbela ukuguga. Ngemuva kokuthi inkampani yamakhemikhali isebenzise ugrisi omusha, amandla okusebenza kwamasondo esandla ehliswe cishe ngo-40%, futhi isengakwazi ukugcina umphumela omuhle wokugcoba ngaphansi kwezimo zokusebenza ezinzima. .
(III) Ukufakwa okunembayo kanye nezinsizakalo zokuthumela
Ithimba elifaka izingcweti nezinto zokusebenza: Abanye abakhiqizi bezinto zokusebenza basungule amaqembu afaka angochwepheshe ahlome ngempahla yokukala ephezulu-enembayo, njengamathuluzi e-laser centering, amaleveli kagesi, njll. Lapho ufaka i-Control Handwheel, lawula ngokuqinile ukunemba kokufakwa ukuze uqinisekise ukuthi wonke amapharamitha ahlangabezana nezidingo zedizayini. Isibonelo, umkhiqizi othile wezisetshenziswa ezishintshayo uzuze izinga lokufaneleka lokusebenza kwesondo elingaphezu kuka-98% ngemva kokufakwa kwesisetshenziswa ngethimba eliwuchwepheshe lokufaka. .
Inkundla yokulungisa iphutha yedijithali: Inkundla yokulungisa iphutha yedijithali ingasetshenziswa ukusetha ngokunembile futhi kulungiselelwe kahle amapharamitha ahlukahlukene e-Control Handwheel. Isibonelo, ngokulingisa izidingo zokusebenza ngaphansi kwezimo ezihlukene zokusebenza, ukumanzisa, ukuzwela kanye neminye imingcele ye-handwheel ingalungiswa. Ngemuva kokuthi inkampani yamathuluzi omshini yamukele inkundla yokulungisa iphutha yedijithali, isikhathi sokulungisa amaphutha sifinyezwe ngo-50%, nokusebenza kwesondo lesandla kuye kwathuthukiswa kakhulu.
Imibono Yochwepheshe kanye Nezincomo Zemboni
Ongoti bezimboni bathe inkinga yeLawula isondo lesandlaUkusebenza kanzima kuyinkinga ebanzi, ehlanganisa izixhumanisi eziningi njengokuklama kwemishini, ukukhiqiza, ukufakwa, nokugcinwa. Amabhizinisi kufanele asungule uhlelo oluphelele lokuphatha umjikelezo wokuphila kwemishini ukuze kuvinjelwe izinkinga ukuthi zenzeke emthonjeni. Esigabeni sokukhetha imishini, kuyadingeka ukukhetha imikhiqizo ye-Control Handwheel enekhwalithi ethembekile kanye nomklamo onengqondo; ngesikhathi sokufakwa kanye nenqubo yokuthumela, lawula ngokuqinile ukunemba kanye nezilungiselelo zepharamitha; ngesikhathi sokulungiswa kwansuku zonke, hlola njalo ukuguga kwezingxenye zemishini bese ushintsha izinto zokugcoba ngesikhathi. Ngesikhathi esifanayo, izinhlangano zezimboni kufanele ziqinise ukushintshana kwezobuchwepheshe kanye nokwakhiwa okujwayelekile ukuze kuthuthukiswe inqubekelaphambili yezobuchwepheshe ekuxazululeni izinkinga ezinjalo kuyo yonke imboni.
Inkinga yokusebenza kanzima kwe-Control Handwheel ithinte ukusebenza kahle kokukhiqiza nokuzinza kokusebenza kwemishini yezimboni eziningi. Ngokucwaninga{1}}okujulile nokuhlaziywa kwenkinga, izimbangela eziyinhloko njengokuguga kwezingxenye zemishini, ukwehluleka kwesistimu yokugcotshwa, ukufakwa okungafanele kanye nokusetshenziswa kwazo kwabonakala, futhi kwaboniswa izixazululo ezihamba phambili zemboni. Ngokuthuthuka okuqhubekayo kobuchwepheshe kanye nokugcizelelwa kwamabhizinisi ekuphathweni kwemishini, kukholakala ukuthi le nkinga izoxazululwa ngempumelelo, inikeze isiqinisekiso esiqinile sokukhiqiza okusebenzayo nokuzinzile ezimbonini ezahlukahlukene. Ngokuzayo, sibheke phambili ekuboneni ubuchwepheshe obusha nemikhiqizo esetshenziswa emkhakheni we-Control Handwheel ukuze kuthuthukiswe ukusebenza kwayo nokuthembeka.
